In PART 3 of his 3-part "How to Make a Sci-Fi Helmet" course series, master artist & model maker, Fon Davis (STAR WARS 1-6, GUARDIANS OF THE GALAXY, INTERSTELLAR) takes you through the crucial final stages of your custom prop project, including tips on construction, adding mechanical detail with greebling, painting & finishing.

This DVD is a 2-Disc Set

Intermediate Level

6h 43m of duration

English (auto), Spanish (auto)

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Curriculum

1. Introduction & Materials - 38s

2. Cutting Vacuum Formed Parts with a Surface Gauge - 7min

3. Reinforcing Mask Edges - 15min

4. Cleaning Up Mask Edges - 10min

5. Making the Back Piece - 25min

6. Adding Greebles - 32min

7. Attaching Greebles - 9min

8. Attaching the Back Piece - 47min

9. Attaching More Features to the Helmet - 48min

10. Painting the Mask - 12s

11. Applying a Primer - 2min

12. Painting the First Coat - 27min

13. Adding a Metal Texture - 26min

14. Adding an Aging Texture - 29min

15. Installing LED Lighting - 39min

16. Day Three Wrap Up - 42min

17. Guest Appearance - 23min

18. Project Wrap-up - 1min

19. BONUS: Reviewing the Completed Helmet - 19min

Materials

CLICK on the links below to find the materials you need for this lesson.

Some items might be harder to find, but a little internet scouring usually finds you everything you'll need.

McMaster Carr

VACUFORM MACHINE

Please Note: The Alt links have been provided for international students

2 Space Heaters 9 x 12 (need a reflector and flat ribbon heating element)

Alternative 1: to the space heaters 20' Nichrome ribbon and custom made firebrick wire mounts)

Alternative 2: Toaster oven

1' Roof Flashing 20" tall alt: Sheet tin

12' High Temp Cloth Insulated Oven Wire alt: High Temp 12 gauge wire

3 Way Toggle Switch High Amperage alt 3PDT Switch

Thermostat

10' 1" x 1" L Channel alt: L Channel

10' 1/2' x 1/2" x 1/2" C Channel alt:C Channel

14' 1/2 x 1/2 Square Tube alt: Square Tube note: the alt stock is 3/4" some adjustment will need to be made to the design

1/4" Wing Nut alt: Wing Nut

1/4" x 3" Hex Bolt alt: Hex Bolt

1/4" Large Eye Bolt alt: Large Eye Bolt

16' 1/2" High Temperature Weather Seal alt: Seal note: the alt product will need to be trimmed lengthwise to .12.7 mm strips

6' 1/2" Magnet Strip alt: Magnet Strip

6' 1/2" Flat Stock alt: Flat stock

1/8" 6061 Aluminum 14 3/4" X 10 3/4" alt: 6061 Auminum

3 Project Sheet 3/4" Plywood alt: MDF

(4) Screw On Rubber Feet alt: Rubber feet

4" Intake Vent alt: Intake Vent

24 Pan Head #4 Wood Screws alt: #4 Wood Screws

1/8" x 1/8" Pop Rivets alt: Blind Rivets

1/8" x 1/4" Pop Rivets alt: Blind Rivets

36 Drywall Screws alt: Drywall Screws

Silicone Caulk - Window and Door alt: Decorators Caulk

2 HP Shop Vac

Box of Wire Nuts

BUILD MATERIALS

(10 pieces) Floral Foam 4 x 9 x 1

(24 pieces) .06 styrene sheet 12 x 16

(24 pieces) .03 styrene sheet 12 x 16

Greeble (varies by project)
Garden centers
Tower hobbies
Plastruct

PAINTING MATERIALS

Airbrush

2 Spritzer Bottles

2 Chip Brushes

Assorted Model Paints (model master, testers) varies by project we will be using: gun metal silver, black, grey

Latex House Paint, for distressing varies by project we will be using: light grey, black, brown

99% Alcohol

ELECTRONICS

Assorted single or multi-color leds (varies by project)

24 guage black wire

HEALTH/SAFETY PRECAUTIONS

When working with toxic and/or dangerous materials or tools:

ALWAYS read labels for appropriate use guidelines

ALWAYS wear a high-grade respirator

ALWAYS work in a well-ventilated area

ALWAYS protect your skin

ALWAYS wear eye protection

Artist BiographyFon Davis

Fon Davis Model Maker, Creative Director

See Full Bio

Additional Purchasing Options

Notice: DVDs do not include closed captions.

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