How to Make a Foam Puppet Part 2 - Foam Carving & Creating Mechanisms

BJ Guyer

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In Part 2 of his 3-part "How to Make a Foam Puppet" course series, master character fabricator and puppeteer BJ Guyer (Muppet's Wizard of Oz, Glee, Crank Yankers) teaches you to transform foam and other affordable materials into expressive hand puppets. From fabrication tips to creating simple mechanisms, Guyer will help you take your puppet creation skills to a professional level.

Intermediate Level
2h 41m of duration
English (auto), Spanish (auto)

Curriculum

Materials

THIS MATERIALS LIST IS FOR PARTS 1-3 OF BJ'S HOW TO MAKE A FOAM PUPPET COURSE SERIES

 

CLICK on the links below to find the materials you need for this lesson. 

 

Some items might be harder to find, but a little internet scouring usually finds you everything you'll need.

 

Foam Mart

Joann Fabric (Michaels)

 

FOR YOUR WORK STATION

Airbrush (Not Required)

Dust mask

Latex or Nitrile Gloves

Safety Glasses

EPOXYS/GLUES

(1) Small Can of Barge/Duall/ or Weldwood Contact Cement

(1) Can of 3M "Super 77"or "Spray 90" Spray Adhesive

(1) Can of 3M "Spray 74" Spray Adhesive

FABRICS/FOAMS

(1) Block of Soft Polyfoam or Cushion Foam at 6" thick and measuring at least 12" x 18" dimensionally

(1) Sheet of Black Craft Foam

(1) Sheet of White Craft Foam (get the thicker 1/4" if you can find it)

Assortment of Different Colored Sheets of Craft Foam

(2) 4" "POOF" soft foam balls. - color of choice

(2) 7" POOF" soft foam balls. - color of choice

EYES/MOUTH/HAIR

An assortment of fake fur, buttons, puppet eyes, etc for facial features and hair.

Mouth lining fabric: Felt, Ultrasuede, Fleece, etc

(1) Package of Small Screw Eyes

LATEX/SILICONE

(1) Small Bottle or Jar of Casting (Slipcast) Latex or Ballon Rubber

PAINT/BRISTLE BRUSHES

Several Chip Brushes or Cheap Disposable Brushes

PAINTS

Assortment of Acrylic Art Paints (Liquitex, Createx, Folk Art)

Design Master Floral Spray Paint - Green, Orange, Yellow, and Red

Boxes RIT Fabric dye:  Rose Pink, Yellow, and Cocoa Brown will give you a variety of flesh tone options. Otherwise pick colors you might like for your character.

THINNERS/SOLVENTS

Small Bottle Isopropyl Alcohol

TOOLS

Cutting Tools

Razor Blades: Personna or Hair Shaper Blades if possible

X-Acto Knife or Sharp Hobby Knife

Sharp Scissors for snipping Foam

Craft Scissors

Electric Knife or "Turkey Knife"

Hobby Saw or Small Jigsaw or Coping Saw

Drawing Tools

Assorted Sharpie Markers or Permanent Art Markers

Measuring Tools

A Circle Template with a range of at least up to 3" diameter

Power Tools

Dremel Rotary Tool

(2) 1/2" Sanding drum attachments for Dremel

Set of Small Drill Bits for Dremel

Wish List Tools (Not Required)

Table Top Belt Sander with at least a 4"-6" wide sanding belt

Spray Bottle for Water

Table Top Band Saw

Drill Press

SUPPLIES

(1) Small Sheet of 1/8" Birch Aircraft Plywood, Plastic, etc

(1) 3' long 1/2" Dowel Rod

Assorted Grit Sanding Cloth/Emery Cloth

Ideal grits - 80, 100, 200
     

Note: If you can't find the fabric backed emery cloth you can use a belt from belt sander that is at least 4" wide or regular sand paper. If you have regular sandpaper you will need a couple of sheets of heavy card stock that we can back the sandpaper with.


Paper Towels

Pattern paper

Q-Tips or Cotton Swabs

HEALTH/SAFETY PRECAUTIONS

When working with toxic and/or dangerous materials or tools:

ALWAYS read labels for appropriate use guidelines

ALWAYS wear a high-grade respirator

ALWAYS work in a well-ventilated area

ALWAYS protect your skin

ALWAYS wear eye protection

Artist BiographyBJ Guyer

World Renowned Puppeteer and Puppet Builder
See Full Bio

Additional Purchasing Options

Notice: DVDs do not include closed captions.

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